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<header class="post-full-header">
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<section class="post-full-meta">
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<time class="post-full-meta-date" datetime="2018-08-06"
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>6 August 2018</time
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<span class="date-divider">/</span>
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<a href="../tag/yet-another-test-suite/"
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>Yet Another Test Suite</a
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</section>
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<h1 class="post-full-title">
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Yet Another Test Suite: Bridging Test
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</h1>
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</header>
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<figure class="post-full-image">
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<img
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srcset="
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../content/images/size/w300/2018/08/inventorPreview.png 300w,
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../content/images/size/w600/2018/08/inventorPreview.png 600w,
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../content/images/size/w1000/2018/08/inventorPreview.png 1000w,
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../content/images/size/w2000/2018/08/inventorPreview.png 2000w
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"
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sizes="(max-width: 800px) 400px,
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(max-width: 1170px) 700px,
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1400px"
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src="../content/images/size/w2000/2018/08/inventorPreview.png"
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alt="Yet Another Test Suite: Bridging Test"
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/>
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</figure>
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<section class="post-full-content">
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<div class="post-content">
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<p>
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<em
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>This is the beginning of a larger suite of test prints I am
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developing that can be used to calibrate your 3D printer
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cheaply, and quickly.</em
|
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>
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</p>
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<h2 id="summary">Summary</h2>
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<p>
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The two major factors that come into play when printing a good
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bridge are <strong>Temperature</strong> and
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<strong>Print Speed</strong>. The lower both of these
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respective values are the better your bridges are likely to
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succeed. The goal of this project is that its a test that
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prints very fast, the full test should print in under 45
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minutes.
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</p>
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<p>This model is fully parameterized if you have Inventor.</p>
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<h2 id="contents">Contents</h2>
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<p>
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This project contains two .stl files that are ready to be
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sliced and printed. bridgeTest.stl is a complete test with 4
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different lengths. oneBridge.stl contains only the longest of
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the bridges at 25mm. The other files is bridgeTest.ipt this is
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a parameterized inventor file for changing the parameters of
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the test for anyone who wishes to do that, but I think the
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default setup is good.
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</p>
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<h2 id="goalsofthisprint">Goals of This Print</h2>
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<p>
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This print is designed to be fast to help you troubleshoot any
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issues your printer may encounter as your bridges increase in
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length. By default, the bridge spans are 10mm, 15mm, 20mm, and
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25 mm. Another thing to note concerning this print is by
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default the bridge is 3mm above the print bed. In most cases,
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I think this is enough to avoid heat coming off your print bed
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to affect the bridge quality but your results may vary and it
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is something to consider.
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</p>
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<p>
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From what I've seen, horizontal bridges will never quite match
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the quality of a normal print operation, but you can get
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pretty close. You will always have very defined lines, but if
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done correctly these should be connected to the print pretty
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well and shouldn't be an issue outside of being a slight
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eyesore on some prints.
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</p>
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<h3 id="speed">Speed</h3>
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<p>
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If your speed is off it will be very obvious. Over extrusion
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is going to mean that you have a bridge that may sag lower
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than it should, meaning any layers above it aren't going to
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have anything to support them which will cause structural and
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visual issues above the bridge for a few layers before your
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printer hopefully recovers.
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</p>
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<p>
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The other issue is under extrusion which in a worst case
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scenario means your bridge will break in the middle of the
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process leading to a huge mess under the bridge and may cause
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even more issues than over extrusion.
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</p>
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<h3 id="temperature">Temperature</h3>
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<p>
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The key element in bridging is that your cooling melted
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plastic in place while it is suspended in the air. This means
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its important to make sure your temperature isn't higher than
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its required to be, and that your print head fans are running
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at full to ensure the filament hardens as quickly as possible
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once it leaves the print head.
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</p>
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<h3 id="goodbridging">Good Bridging</h3>
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<p>
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<img
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src="../content/images/2018/08/goodBridging.jpg#full"
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alt="Example of Good 3D Printing Bridging"
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/>
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</p>
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<h3 id="poorbridging">Poor Bridging</h3>
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<p>
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<img
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src="../content/images/2018/08/poorBridging.jpg#full"
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alt="Example of Poor 3D Printing Bridging"
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/>
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</p>
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<hr />
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<h2 id="printsettings">Print Settings</h2>
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<h3 id="rafts">Rafts</h3>
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<p>
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I didn't use any, but if you're having issues with the print
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not sticking since it does have a very small surface area on
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the bed, or if your having an issue with the bed giving off
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too much heat I would imagine that a raft would help.
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</p>
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<h3 id="supports">Supports</h3>
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<p>
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Definitely defeats the purpose of this print unless you're
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testing your support settings.
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</p>
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<h3 id="resolution">Resolution</h3>
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<p>0.40 mm</p>
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<h3 id="infill">Infill</h3>
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<p>
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I would do something low like 10%-15%, more importantly, I
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would do 3+ exterior shells to ensure you are seeing how the
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bridge works with more layers on it.
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</p>
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