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content="This is the beginning of a larger suite of test prints I am developing that can
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be used to calibrate your 3D printer cheaply, and quickly.
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Find a full write up and other tests on my blog
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[https://blog.ansonbiggs.com/yet-another-test-suite/]
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Summary
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No one likes using supports so it is essential to know the limitations of your
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printer so you can use a minimal amount of support and still get great looking
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models. This model tests 3 different kinds of overhangs in one. It tests
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concave, convex, an"
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Find a full write up and other tests on my blog
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[https://blog.ansonbiggs.com/yet-another-test-suite/]
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Summary
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No one likes using supports so it is essential to know the limitations of your
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printer so you can use a minimal amount of support and still get great looking
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models. This model tests 3 different kinds of overhangs in one. It tests
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concave, convex, an"
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<time class="post-full-meta-date" datetime="2018-08-09"
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>9 August 2018</time
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<span class="date-divider">/</span>
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<a href="../tag/yet-another-test-suite/"
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>Yet Another Test Suite</a
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>
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</section>
|
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<h1 class="post-full-title">
|
|
Yet Another Test Suite: Overhang Test
|
|
</h1>
|
|
</header>
|
|
<figure class="post-full-image">
|
|
<img
|
|
srcset="
|
|
../content/images/size/w300/2018/08/coverPhoto.png 300w,
|
|
../content/images/size/w600/2018/08/coverPhoto.png 600w,
|
|
../content/images/size/w1000/2018/08/coverPhoto.png 1000w,
|
|
../content/images/size/w2000/2018/08/coverPhoto.png 2000w
|
|
"
|
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sizes="(max-width: 800px) 400px,
|
|
(max-width: 1170px) 700px,
|
|
1400px"
|
|
src="../content/images/size/w2000/2018/08/coverPhoto.png"
|
|
alt="Yet Another Test Suite: Overhang Test"
|
|
/>
|
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</figure>
|
|
<section class="post-full-content">
|
|
<div class="post-content">
|
|
<p>
|
|
<em
|
|
>This is the beginning of a larger suite of test prints I am
|
|
developing that can be used to calibrate your 3D printer
|
|
cheaply, and quickly.</em
|
|
>
|
|
</p>
|
|
<p>
|
|
<a href="../yet-another-test-suite/"
|
|
>Find a full write up and other tests on my blog</a
|
|
>
|
|
</p>
|
|
<h2 id="summary">Summary</h2>
|
|
<p>
|
|
No one likes using supports so it is essential to know the
|
|
limitations of your printer so you can use a minimal amount of
|
|
support and still get great looking models. This model tests 3
|
|
different kinds of overhangs in one. It tests concave, convex,
|
|
and flat surfaces so you can see how your printer is able to
|
|
do each one. Generally, concave overhangs print better than
|
|
convex so this print is great for visualizing this. The idea
|
|
behind this is that printing outside of parametric models
|
|
usually has very weird shapes which normal flat tests don't
|
|
test for.
|
|
</p>
|
|
<p>
|
|
<em
|
|
>This model is fully parameterized if you have Inventor.</em
|
|
>
|
|
</p>
|
|
<iframe
|
|
id="vs_iframe"
|
|
src="https://www.viewstl.com/?embedded&shading=flat&rotation=yes&clean=yes&noborder=yes&edges=no&bgcolor=transparent"
|
|
style="border: 0; margin: 0; width: 100%; height: 100%"
|
|
></iframe>
|
|
<h2 id="projectcontents">Project Contents</h2>
|
|
<p>
|
|
This project contains a .stl and a .ipt Inventor file. By
|
|
default, the .stl is pretty small and should be printable in
|
|
under 45 minutes. If you want to print it larger to make any
|
|
issues more prevalent then you should easily be able to scale
|
|
the model in your slicer without any issues. The model also
|
|
has a small notch on the back at the 50-degree mark, this is
|
|
so it's easy to tell when your at this point because this is
|
|
where most printers begin running into issues with overhangs.
|
|
</p>
|
|
<p>
|
|
<img
|
|
src="../content/images/2018/08/inventorPreview-1.png#full"
|
|
alt="inventorPreview-1"
|
|
/><br />
|
|
<img
|
|
src="../content/images/2018/08/modelProfile.png#full"
|
|
alt="modelProfile"
|
|
/>
|
|
</p>
|
|
<p style="text-align: center; font-style: italic">
|
|
Preview of the file in Inventor
|
|
</p>
|
|
<h2 id="goalsofthisprint">Goals of This Print</h2>
|
|
<p>
|
|
This print is designed to be small, fast, and easily readable
|
|
to make it easy as possible for you to troubleshoot overhang
|
|
issues.
|
|
<em
|
|
><a href="../yet-another-test-suite-bridging-test/"
|
|
>If you're having extreme overhang issues I would
|
|
recommend starting with my Bridge Test.</a
|
|
></em
|
|
>
|
|
Bridging and Overhangs are highly correlated, but getting
|
|
beautiful overhangs takes more fine tuning than successful
|
|
bridges.
|
|
</p>
|
|
<p>
|
|
This test is a profile with 2 arcs and a flat surface that is
|
|
lofted up at increasing angles until you end up parallel with
|
|
the ground. The reasonable expectation of any printer is that
|
|
it is able to print perfectly until about 45 to 50 degrees
|
|
before it runs into issues. The model has a small notch on the
|
|
back to indicate when you go to 50 degrees, so if you have any
|
|
issues before this point then your issue isn't Overhang,
|
|
<a href="../yet-another-test-suite/"
|
|
>its something else that I probably have a guide on.</a
|
|
>
|
|
Its hard to capture in pictures with my black filament, but
|
|
the changes in degrees are pretty easy to see with the print
|
|
in your hands. each change is 10 degrees down until you get to
|
|
zero (parallel with the ground).
|
|
</p>
|
|
<p>
|
|
<img
|
|
src="../content/images/2018/08/underView1.jpg#full"
|
|
alt="underView1"
|
|
/>
|
|
</p>
|
|
<p style="text-align: center; font-style: italic">
|
|
You can see the print having worse issues as the print angle
|
|
gets more agressive
|
|
</p>
|
|
<h3 id="eliminatingoverhangs">Eliminating Overhangs</h3>
|
|
<p>
|
|
It is important to note that for most prints the best way to
|
|
fix overhangs is to not have them at all. Usually rotating a
|
|
model, or adding a chamfer or fillet can decrease an angle
|
|
making your print easier for your printer, while saving
|
|
filament, and in some cases actually making your print
|
|
stronger.
|
|
</p>
|
|
<h3 id="speed">Speed</h3>
|
|
<p>
|
|
Slowing your printer down means that the filament has more
|
|
time to cool down where it was placed, and not drag or fall.
|
|
Printers can have vastly different speeds so it's important to
|
|
search online for numbers that make sense for you, then slowly
|
|
change them from there.
|
|
</p>
|
|
<h3 id="temperature">Temperature</h3>
|
|
<p>
|
|
Overhangs print more and more material over thin air as the
|
|
angle decreases. This means its important to make sure your
|
|
temperature isn't higher than its required to be, and that
|
|
your print head fans are running at full to ensure the
|
|
filament hardens as quickly as possible once it leaves the
|
|
print head.
|
|
</p>
|
|
<hr />
|
|
<h2 id="printsettings">Print Settings</h2>
|
|
<h3 id="rafts">Rafts</h3>
|
|
<p>
|
|
This print should be just fine without a raft. If you are
|
|
having problems with the print not sticking to the bed then I
|
|
would look up guides on troubleshooting that.
|
|
</p>
|
|
<h3 id="resolution">Resolution</h3>
|
|
<p>
|
|
Whatever you usually print at. Smaller layer height should
|
|
make overhangs turn out better.
|
|
</p>
|
|
<h3 id="infill">Infill</h3>
|
|
<p>
|
|
At the default size you shouldn't need any infill, but if you
|
|
scale it up then I would recommend using your normal infill
|
|
for prints just to keep as many variables the same as you can.
|
|
I generally stick to around 15%
|
|
</p>
|
|
<h2 id="download">Download</h2>
|
|
<p>
|
|
<a href="https://www.thingiverse.com/thing:3042444"
|
|
>View this Project on my Thingiverse</a
|
|
>
|
|
</p>
|
|
<p>
|
|
<a href="https://bit.ly/OverhangTest"
|
|
>View this Project on my GitLab</a
|
|
>
|
|
</p>
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A fully functional 3D Printed wrench using an old style
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Go to My full list of 3D Printing Troubleshooting Guides
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This is the beginning of a larger suite of test prints I
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am developing that can be used to calibrate your 3D
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<script type="3fa7f4a77abe47058b037dd7-text/javascript">
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// NOTE: Scroll performance is poor in Safari
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// - this appears to be due to the events firing much more slowly in Safari.
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// Dropping the scroll event and using only a raf loop results in smoother
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// scrolling but continuous processing even when not scrolling
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$(document).ready(function () {
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// Start fitVids
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var $postContent = $(".post-full-content");
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$postContent.fitVids();
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// End fitVids
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var progressBar = document.querySelector('#reading-progress');
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var header = document.querySelector('.floating-header');
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var title = document.querySelector('.post-full-title');
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var lastScrollY = window.scrollY;
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var lastWindowHeight = window.innerHeight;
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var lastDocumentHeight = $(document).height();
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var ticking = false;
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function onScroll() {
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lastScrollY = window.scrollY;
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requestTick();
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}
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function onResize() {
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lastWindowHeight = window.innerHeight;
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lastDocumentHeight = $(document).height();
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requestTick();
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}
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function requestTick() {
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if (!ticking) {
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requestAnimationFrame(update);
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}
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ticking = true;
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}
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function update() {
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var trigger = title.getBoundingClientRect().top + window.scrollY;
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var triggerOffset = title.offsetHeight + 35;
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var progressMax = lastDocumentHeight - lastWindowHeight;
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// show/hide floating header
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if (lastScrollY >= trigger + triggerOffset) {
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header.classList.add('floating-active');
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} else {
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header.classList.remove('floating-active');
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}
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progressBar.setAttribute('max', progressMax);
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progressBar.setAttribute('value', lastScrollY);
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ticking = false;
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}
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window.addEventListener('scroll', onScroll, {passive: true});
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window.addEventListener('resize', onResize, false);
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update();
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});
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</script>
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<script
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src="https://embedd.io/embedd.min.js"
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type="3fa7f4a77abe47058b037dd7-text/javascript"
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></script>
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<a rel="license" href="https://creativecommons.org/licenses/by-sa/4.0/"
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><img
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alt="Creative Commons License"
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style="border-width: 0"
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src="https://i.creativecommons.org/l/by-sa/4.0/88x31.png" /></a
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><br />This work is licensed under a
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<a rel="license" href="https://creativecommons.org/licenses/by-sa/4.0/"
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>Creative Commons Attribution-ShareAlike 4.0 International License</a
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>.
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<script
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src="https://ajax.cloudflare.com/cdn-cgi/scripts/95c75768/cloudflare-static/rocket-loader.min.js"
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defer
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</body>
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</html>
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